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using Bond rod mill work index (RMWI), and Bond ball mill work index (BMWI). However, the author has developed a relationship between the Bond third theory SE values and the AG/SAG SE values to enable the additional power required for AG/SAG milling to be determined.
Rod Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8' dia. rod mill to 1 mm Closed circuit 8' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL ...
The standard Bond Rod Mill Work Index test procedure is firstly to stage crush the feed to pass 12.7 mm, and size a representative sample. The test then involves a series of batch grinds in a standard Bond rod mill. A Bond rod mill is 0.305m by 0.610m, with wave liners (of a form described by Bond), which runs at 40rpm and tilts as described below.
The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, and ...
Bond Rod Work Index Bond Crushability Work Index Bond Abrasion Work Index qJK Tech Testing JK Drop weight Test SAG Milling Comminution Test (SMC) COMMINUTION PILOT PLANT qAG/SAG Pilot Milling Mill dimensions: Ø1.7m x 0.6m length Typical throughput 0.5 -3.5 t/h depending on ore characteristics and circuit
A quick method for the Bond work index approximate value determination, which is based on the first order grinding kinetics, is presented in this paper. ... It provides the Bond Ball Mill Work ...
The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
Oct 03, 2015· The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.
Bond Work Index Tests. Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills. For more information on the tests please see below: Bond Low Energy Impact Test. The Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index.
that is used has come from a Bond ball mill work index test that has generated a similar value to that input to the "Tumbling mill circuit product P80- final grind" field. If this is not the case the resultant specific energy prediction accurate might be compromised.
The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index.. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed.
Bond Work Index Tables (Wi) - Free download as PDF File (.pdf), Text File (.txt) or view presentation slides online. Here there are given tables from various sources for the Bond work index values of mining materials (ores, industrial minerals and rocks). These work indexes can be used for the determination of tumbling mills (rod, ball mills) power.
Bond Rod Mill Index Test. Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a 'locked cycle' test conducted in closed ...
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you ...
Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index .
Generally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the
The work index covering grinding in tumbling mills of coarse sizes is labelled M ia. The work index covering grinding of fine particles is labelled M ib (Morrell, 2008). M ia values are provided as a standard output from a SMC Test® (Morrell, 2004a) whilst M ib values can be determined using the data generated by a conventional Bond ball mill ...
The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ...
Bond Rod Index Mill, 12" x 24" consisting of a one (1) piece cast shell complete with integral wave, 1 Hp 3/60/220 volt motor/gear reducer drive, support frame which allows the mill to tilt +/- 5 degrees during operation and 45 degrees for discharge (manual operation), receiving pan, rod charge and control panel complete with digital revolution counter, start/stop buttons and emergency ...
Rod Mill Power Draft. Rod mill power is dependent on mill capacity and work index. Mill power increases with: Increasing rod charge; Increasing mill speed; Increasing mill length. Rowland and Kjos (1980) provided an expression to quantify power draw at the pinion shaft per unit mass of rods: P↓M / M↓R = 1.752 D↑0.33 (6.3 – 5.4J↓R) Φ ...
The mill power is = 22.5 Watts, calculated by (6). Fi- P nally the product is wet screened to find the size d80. 2.4. Rod Mill Semi Continuous Process The same mill is used for the semi continuous grinding tests which is similar to the Bond test but with the exist- ing mill of known power. After time the mill .
As in ball mills, the power draft of a rod mill is the product of capacity and work index, which is the energy required to break a mineral of a given size to the required size. The mill power is also increased by increasing the rod charge and the mill speed, while the mill power and capacity are both increased with increasing mill length.
The heavier rods acting upon the lifters and liners result in greater wear on the mill liners. Rod mills normally carry 35 to 65% rod charge by volume. The limits on charge level are (1) keeping the feed end trunnion open so that feed will get into the mill, and (2) keeping the rod charge low so rods will not work their way into discharge ...
May 19, 2013· This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno. If you have any questions, need advice, or need to conduct a metallurgical ...
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